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Air compressor energy saving reform project
Author: www.bxpds.com      Release Date:2012/11/5      View Count:8367
 
 

Air compressor energy saving reform project

One, foreword

At present, in the toy factory, foam factory, injection molding plant and other factories air compressor in large quantities, generally from the thousands of watts to hundreds watt range. But along with product production enters small profit period, in competition intense today, by Yu Zhuduo adverse factors leading to product prices, lower profits, manufacturers need a kind of new method, in the same industry to maintain the quality and price advantage, to sustain gains, that is energy efficiency, reduce the consumption of products, improve equipment efficiency.

Two, the principle of energy saving of air compressor waste heat utilization equipment

Screw type air compressor in the long-term, continuous process, converting electrical energy into mechanical energy, mechanical energy is converted to compressed air. The mechanical energy can be converted into a high pressure compressed air process air compressor, screw rotating speed generates a lot of heat, the lubricating oil with out of the machine body, the last to air or water cooled form dissipates. Air compressor lubricating oil temperature is usually around 80( winter ) - 97 ℃( summer and fall ), the thermal energy through the air compressor cooling system as a heat white white discharge to the environment.

Screw type air compressor waste heat recovery equipment, the heat exchange principle, the high temperature lubricating oil heat conversion of 55 ℃ -76hot water, thereby lifting the enterprise to solve employee living hot water and heating system long-term bear the economic burden.

The compressor during operation of the power can change the heat after most of compressed gas oil mixture away, the mixture to a separation, in their respective cooler ( cooling and gas cooling ) by cooling medium ( water or air) away, wasted, theoretically, in addition to the 2% radiation heat and4% is gas heat, the heat can be recycled94%.

Three,, , , , air compressor waste heat utilization system planning before and after contrast

1), energy planning, energy waste deposit and the following:

First: air compressor produces high energy to thermal energy wasted, not reasonable use;

Second: air compressor due to the high temperature caused by oil carbonization, rubber tubing aging, shaft seal leakage and a series of fault, the high cost of repair costs, and also affect the production.

2), energy-saving plan, from the following aspects to achieve energy saving:

First: no running cost: don't burn oil, do not have power, full use of screw air compressor energy, at the same time cooling fan operation of air compressor itself rarely, energy saving.

Second: low cost : the installation of waste heat recovery equipment effective immediately, do not need to invest in other hot water equipment, investment recovery period of about one year.

Third: no weather effects, as long as the operation of the air compressor, can supply hot water free cost.

Fourth: improvement of air compressor operation condition - Installation of waste heat recovery equipment, can greatly reduce the air compressor oil, improve gas production rate, prolong the service life of the air compressor, reduce operation cost. ( the higher the temperature, the lower the efficiency of air compressor )

Fifth: meet the requirements of environmental protection and waste zero emission, stable equipment, automatic operation, energy saving, environmental protection,

Four, air compressor waste heat utilization system structure
This project is the use of air pressure of reasonable utilization of thermal energy circulation, water system, which is composed of a heat exchange system, heating system, hot water system, water system and heat preservation barrel.
Five, air compressor waste heat utilization system technical requirements
1), do not change the air compressor original working condition the implementation of rational use of waste heat recovery, air compressor energy, does not need any spending any running cost . At the same time optimization of air compressor operation, realized energy saving.
2), the need for a strong professional air compressor technology.
3), the need for a strong automatic control switch system professional.
4), need to have good water pipe and water tank insulation, thermal insulation system.

In six, the Shiwa company profile
And the mechanical and electrical equipment Limited is a company specializing in the production of air compressor water heater, air to water heating equipment, air compressor waste heat recovery equipment and other energy-saving hot water equipment, and undertake the dormitories, hotels, guesthouses, hotels, clubs, swimming pools, farms and other large and medium-sized place living hot water engineering enterprises, set design, production, installation, sales, construction, after sale service and environmental science and technology advisory services in integrated, the company has first-class management personnel and sales team, train a number of senior engineer and a be trained with regularity, experienced production construction and installation team.
Over the years, companies with strong technical strength, excellent product quality, perfect after sale service, good corporate reputation among Southern China area, up to now, has been for Gree Electric ( SZ:000651), technology (SZ:002309), new Lun Technology (SZ:002341), RAPOO ( SZ:002577), Xinwangda ( SZ:300207) thousands of Companies renovation, installation of waste heat recovery system,, for customers, save a lot of cost, the high efficiency and energy saving environmental protection gained wide acclaim from all sectors of society and country support energetically.


 
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